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休息日里的“搶時賽”

信息來源:福建福維股份有限公司 發布時間: 2018-06-08

5月26日正值周末,中午11時,家住永安市區的維綸廠檢修班班長張經海正在午餐,像這樣休息日不用加班的日子對他來講很是難得。

突然,手機一陣急響,“原液3#凸輪泵卡死,發現原液往軸承箱流,已無法運行需要搶修。”值班長在電話里焦急萬分。“現在生產正值滿負荷,凸輪泵一停就會影響整個工序,導致壓產。”張經海意識到問題嚴重,撂下飯碗,趕緊電話聯系住在公司生活區里的班員宋黎興、張紀沙,讓他們馬上趕到車間做好準備,自己也迅速騎上摩托趕往七八公里遠的生產車間。

11:30分,三人先后趕到并進入現場。經過診斷,3#凸輪泵機械封漏液嚴重以及軸承箱油封損壞導致部分原液流入軸承箱,必須立即拆卸搶修。此時,車間也下達了晚上10點前完成檢修任務的命令。“時間就是金錢,我們就來一場與時間的競賽。”隨著班長張經海一聲招呼,大家立即展開泵體拆卸工作。

    在大家的一鼓作氣下,不到40分鐘,整臺100多公斤重的泵就完整地拆卸下來并送到維修間進行解體檢修。

“宋黎興,你負責機械封組件拆裝;張紀沙,你負責軸承箱組件拆裝。”由于泵的結構精密、復雜,裝配技術要求高,為提高檢修效率,張經海將拆裝任務進行了細致分工。

此時正值高溫季節,室外陽光燦爛,維修間同樣熾熱如火,但忙碌的他們全然不顧。三雙沾滿油污的手一會拆卸、一會作著記號,晶瑩的汗珠順著他們的臉龐一顆顆往下滴,每個人被汗水沾濕的衣服就像浸泡在水里的一樣。

一晃半個多小時過去了,經過兩組的“比拼”,泵體的零部件全部解體。但他們發現,更大的麻煩在后面,泵內的損壞程度超出了他們的預期。機械封裝置密封件O型圈嚴重老化,軸承箱軸承損壞,上下密封油封也是“傷痕累累”,后續裝配工作量無形中增大了許多。

“時間不等人,大家動作再快點!”張經海加快了手中進度。

在裝配中,由于泵體定位銷斷了,他們就找來304不銹鋼自制一根銷,然后一點點地進行過渡配合配緊;為防止凸輪卡死現象再發生,他們細心地找準齒輪平衡點......在大量的裝配工作量前,每個人都顧不上喝一口水,井然有序地精心裝配每一個部件。時間,在一分一秒的過去。

臨近傍晚,緊張的裝配工作仍在繼續。“再加一把勁,把任務完成再吃飯。”張經海不忘關心班員們。

18:30分,在他們的連續作戰下,凸輪泵終于完成裝配并順利安裝到位。

“可以啟動了!”張經海自信地向值班長報告。此時,距下達的檢修任務時限提前了兩個多小時。

“隆、隆......”隨著凸輪泵的轉動,現場再次響起了歡快的轟鳴聲。一場與時間爭奪的“競賽”完美落幕。(馬鑫、陳福華)




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